Oleochemicals

1. Fat Splitting

Our continuous fat-splitting process extracts fatty acids and glycerine from fats and oils via hydrolysis under high pressure and temperature (up to 260°C and 55 bar g). 

• Key Benefits: 
  • Up to 99.5% splitting yield.
  • Energy-efficient design with heat recovery systems.
  • Minimal residue and environmental impact.
  • Sweet water preconcentration for glycerine recovery (up to 25% concentration).
  • Compact and cost-effective systems.

A. Fat Splitting by Enzymes

DVC Process Technologists can also provide Enzymatic Fat Splitting section which efficiently processes sunflower and soya acid oil, achieving up to 90% FFA from the initial feed which is an alternate & sustainable solution for conventional high-pressure Fat splitting Plant.

2.Sweet Water Treatment & Evaporation

We recover glycerine from preconcentrated sweet water and purify it using advanced filtration and multi-effect evaporation systems. 

• Key Features: 
  • Acidification, pH adjustment, and filtration for high-quality output.
  • Multi-effect evaporators achieve up to 88% glycerine concentration.
  • Vacuum systems ensure energy efficiency and product quality.
  • Compact and flexible designs for space optimization.

3.Fatty Acid Distillation

Our fatty acid distillation systems produce pure fatty acids by removing impurities like aldehydes, unsaponifiable, and high-boiling components. 

• Advantages: 
  • Two-stage vacuum distillation for maximum purity and yield.
  • Energy-efficient systems with heat recovery.
  • Suitable for various feedstocks with compact and flexible configurations.

4. Fatty Acid Hydrogenation

We offer both batch and continuous hydrogenation plants for producing high-quality hydrogenated fatty acids. 

• Highlights: 
  • Advanced catalyst/product mixing for efficient reactions.
  • High-pressure operations for maximise the efficiency.
  • Reliable systems with customizable configurations.

5.Glycerine Distillation and Refining

Our glycerine refining plants convert crude glycerine into high-purity refined glycerine suitable for pharmaceutical, food, and industrial applications. 

• Key Benefits: 
  • Purity levels exceeding 99.7%.
  • Energy-efficient distillation and deodorization systems.
  • Advanced separation technology for maximum yield.
  • Sustainable processes with reduced environmental impact.